|Editor:Energyspread.com Date: 2014/3/31 Hits: 1073|
Applicators of different adhesives are designed according to the adhesive being used and the size of the area to which the adhesive will be applied. The adhesive is applied to either one or both of the materials being bonded. The pieces are aligned and pressure is added to aid in adhesion and rid the bond of air bubbles.
Common ways of applying an adhesive include brushes, rollers, using films or pellets, spray guns and applicator guns (e.g., caulk gun). All of these can be done manually or can be automated into a machine.
Mechanisms of adhesion
Adhesion, the attachment between adhesive and substrate may occur either by mechanical means, in which the adhesive works its way into small pores of the substrate, or by one of several chemical mechanisms. The strength of adhesion depends on many factors, including the means by which it occurs.
In some cases, an actual chemical bond occurs between adhesive and substrate. In others, electrostatic forces, as in static electricity, hold the substances together. A third mechanism involves the van der Waals forces that develop between molecules. A fourth means involves the moisture-aided diffusion of the glue into the substrate, followed by hardening.
Failure of the adhesive joint
There are several factors that could contribute to the failure of two adhered surfaces. Sunlight and heat may weaken the adhesive. Solvents can deteriorate or dissolve adhesive. Physical stresses may also cause the separation of surfaces. When subjected to loading, debonding may occur at different locations in the adhesive joint. The major fracture types are the following:
Cohesive fracture is obtained if a crack propagates in the bulk polymer which constitutes the adhesive. In this case the surfaces of both adherents after debonding will be covered by fractured adhesive. The crack may propagate in the center of the layer or near an interface. For this last case, the cohesive fracture can be said to be “cohesive near the interface”.
The fracture is adhesive or interfacial when debonding occurs between the adhesive and the adherent. In most cases, the occurrence of interfacial fracture for a given adhesive goes along with smaller fracture toughness. The interfacial character of a fracture surface is usually to identify the precise location of the crack path in the interface.
Other types of fracture
Other types of fracture include:
· The mixed type, which occurs if the crack propagates at some spots in a cohesive and in others in an interfacial manner. Mixed fracture surfaces can be characterised by a certain percentage of adhesive and cohesive areas.
· The alternating crack path type which occurs if the cracks jump from one interface to the other. This type of fracture appears in the presence of tensile pre-stresses in the adhesive layer.
· Fracture can also occur in the adherent if the adhesive is tougher than the adherent. In this case, the adhesive remains intact and is still bonded to one substrate and remnants of the other. For example, when one removes a price label, the adhesive usually remains on the label and the surface. This is cohesive failure. If, however, a layer of paper remains stuck to the surface, the adhesive has not failed. Another example is when someone tries to pull apart Oreocookies and all the filling remains on one side; this is an adhesive failure, rather than a cohesive failure.
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